Translate

Saturday, 7 February 2015

Beginning and managing your Build

Beginning and managing your Build 
If you keep the following in mind from the start you will be less likely to encounter issues that will delay you finishing your build. This is true no matter which kit you ultimately decide on, which finish you opt for (Pit Bull Guitars recommend Wudtone) or your choice of hardware and other components.
1. Unpack the kit and check that you have the correct guitar, correct parts and item quantities. Importantly, noting which screws go with each component or part of the guitar as this is a common mistake for first time builders.
2. Prepare a mock build of your new kit, testing all the major components like the neck fitting into the body neck cavity and placing the bridge into its position. Check the pick guard, pickups, and the tuners will fit properly!
3. DB's mantra is Sand, sand, sand again. When you think you have sanded enough, sand it some more:)
4. Finish the body and neck wood surfaces first and allow the Wudtone or other paint to cure and harden properly before finally assembling the guitar. This is a process that if you are patient will reap the reward of a sensational finish.
5. Do the shielding of the pickup cavities, switch, volume and tone control cavities as applicable.
6. install the neck, tuners and bridge first, only then proceed to wiring up the electronic components. Install the pick guard. Ensure you install grounding wires from the bridge to the pots, between the pots, switch (only if necessary) and the output Jack.

7. the final step being to put on the strings and set up and adjust string heights, intonation, action, pickup heights and refining of the nut.

Tools Needed and Preparing to Build

In this thread I will be sharing with you the step by step process to building your guitar.  It is my intention that this thread will serve as a definitive "how to"! I want to acknowledge the input of my good mate and fellow luthier Phil Andrew also known as Dingo Bass (DB) for his contributions to this material that is presented in this Blog.

The thrill of playing your own instrument is hard to match. If you have never built a guitar before it is advisable to start off by building a Kit Guitar before attempting a "scratchie", that is, building a guitar from scratch. I recommend http://www.buildyourownguitar.com.au as the place to start.

Tools You'll Need For Building An Electric Guitar
We thought it might be helpful to list the tools you'll need for building a Pit Bull Guitar Kit. DB and I have divided the list into Three categories, which are:
-What you can get away with, 
-Nice to Have and 
-Really Nice to Have. 

What you can get away with tools
  1. You can build one of these kits with a few basic tools
  2. file or fine rasp
  3. Pit Bull Sandpaper (180 grit to 240 grit)
  4. Steel wool
  5. Drill
  6. Drill bits, from 2mm and 3mm
  7. Clamps, G type or Irwin Quick Grip
  8. Wood glue (for set neck kits)
  9. Screw drivers, both phillips and flat head
  10. Long straightedge (600mm rule) and tape measure
  11. Soldering iron
  12. Electronic solder
  13. Clean rags
  14. Pencil
  15. Eye protection
  16. Wire cutters
  17. Small allen keys for bridge
  18. Tuner

If it is your intention to only build one or two kits with the most basic of tools and without outlaying funds on specialist tools then skip forward to the next section on this thread.
However, if you want to get the absolute best out of your kit, and particularly if you want to turn this into a hobby you might want to acquire the following:

Nice to have:
  1. Random orbital sander
  2. Drill press
  3. 1" x 2" sanding drum
  4. Helping hands alligator clamps
  5. Portable clamping workbench
  6. Clamp lamp
  7. Digital callipers
  8. Multi meter
  9. StewMac string rule for nut building

Really nice to have
  1. 12" Radius sanding block
  2. Fret crowning file
  3. Set of nut files
  4. 4" x 36" bench top belt sander
  5. Oscillating spindle sander
  6. Dust extraction system
  7. Buffing station
  8. Large workbench with a vice for holding small parts